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          p 7
        
        
          
            Chapter 2
          
        
        
          Helical Foundation Systems
        
        
          
            CHAPTER 2
          
        
        
          HELICAL FOUNDATION SYSTEMS
        
        
          
            2.3 – Helical Foundation
          
        
        
          
            System Components
          
        
        
          
            2.3.1 – Helix Plates
          
        
        
          The initial installation of a helical pile is performed
        
        
          by applying downward force (crowd) and rotating
        
        
          the pile into the earth via the helix plates. Once
        
        
          the helix plates penetrate to a depth of about
        
        
          two to three feet, the piles generally require less
        
        
          crowd and installation is accomplished mostly
        
        
          by the downward force generated from the helix
        
        
          plates, similar to the effect of turning a screw
        
        
          into a block of wood. Therefore, the helix plate
        
        
          performs a vital role in providing the downward
        
        
          force or thrust needed to advance the pile to
        
        
          the bearing depth. The helix plate geometry
        
        
          further affects the rate of penetration, soil
        
        
          disturbance and torque to capacity correlation.
        
        
          The consequences of a poorly-formed helix are
        
        
          twofold; (1) the helix plate severely disturbs the
        
        
          soil with an augering effect which (2) directly
        
        
          results in more movement upon loading than a
        
        
          pile with well-formed helices. The differences
        
        
          between a well-formed helix and poorly-formed
        
        
          helix are visually obvious and are shown in
        
        
          Figure 2.3.1.a
        
        
          .
        
        
          A true helix shape can be described as a three-
        
        
          dimensional curve that travels along and sweeps
        
        
          around an axis where any radial line remains
        
        
          perpendicular to that axis.
        
        
          A helix plate is further defined by geometric
        
        
          parameters including diameter, thickness, pitch,
        
        
          helix angle and edge geometry
        
        
          (Figure 2.3.1.b)
        
        
          .
        
        
          Helix plate diameters can vary from 6 to 16
        
        
          inches for most commonly used shaft sizes. The
        
        
          majority of helix plates have thicknesses of either
        
        
          3/8
        
        
          or
        
        
          ½
        
        
          inch, however, thicker plates are used for
        
        
          larger diameter piles. The pitch is the distance
        
        
          or separation between the leading and trailing
        
        
          edges and controls the depth of installation per
        
        
          revolution of the helix plate. The helix angle is
        
        
          the blade angle formed relative to the shaft and
        
        
          will vary within the blade for any given radius.
        
        
          The edge geometry refers both to the perimeter
        
        
          geometry of the helix and the shape of the
        
        
          leading and trailing edges. Most helix flights are
        
        
          manufactured with a perimeter geometry that is
        
        
          generally circular. The leading edge can have
        
        
          varying cuts and shapes including blunt (flat),
        
        
          sharpened, standard cut, V-style cut, etc. to
        
        
          provide options for changing soil conditions. The
        
        
          trailing edge is generally a standard cut, blunt or
        
        
          sharpened, and has no effect on installation in
        
        
          varying soils.
        
        
          A helix plate is formed by cold pressing the
        
        
          steel plate with matching machined dies. Both
        
        
          the shape of the die and the amount of applied
        
        
          Figure 2.3.1.a
        
        
          Incorrect
        
        
          Correct
        
        
          Figure 2.3.1.b
        
        
          Helix Plate Geometry