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          p 14
        
        
          
            Chapter 2
          
        
        
          Helical Foundation Systems
        
        
          
            CHAPTER 2
          
        
        
          HELICAL FOUNDATION SYSTEMS
        
        
          • Round shaft offers a higher lateral resistance
        
        
          with more shaft area exposed to the
        
        
          surrounding soil. If necessary, hollow round
        
        
          shafts can also be grout-filled to further
        
        
          improve the pile stiffness.
        
        
          Solid square shaft helical piles do offer some
        
        
          advantages over their round shaft counterparts.
        
        
          • Square shaft is a more compact section than
        
        
          comparably-sized round shafts and will therefore
        
        
          achieve greater soil penetration for a given
        
        
          amount of torque. This benefit is particularly
        
        
          important in tieback applications where the piles
        
        
          must be installed to certain embedment criteria
        
        
          as well as torque/capacity criteria.
        
        
          • Square shaft, again due to its more compact
        
        
          shape, may penetrate through or into dense
        
        
          soils or soft or weathered bedrock layers
        
        
          more easily.
        
        
          • Square shaft has less surface area exposed to
        
        
          corrosion and corrosion can only occur from the
        
        
          outside surface inward. Conversely, corrosion
        
        
          is possible for round shaft on both the outside
        
        
          and inside surfaces, although actually limited
        
        
          on the inside surfaces of closed pipe sections
        
        
          due to lack of oxygen. See Appendix 2E for
        
        
          additional information on corrosion.
        
        
          • The degree of shaft twist may be considered
        
        
          as another rough indication of applied torque
        
        
          since permanent deformation begins within
        
        
          a known narrow range for each product.
        
        
          Contractors know they have past this threshold
        
        
          when the shaft twist is not recovered when
        
        
          the installation torque is released.
        
        
          Although
        
        
          these observations can be used as a guide
        
        
          or point of reference during installation,
        
        
          FSI does not recommend that shaft twist
        
        
          be used solely as a measure or estimate of
        
        
          applied torque.
        
        
          • Square shaft can withstand more deformation/
        
        
          twist before shaft failure. Square shaft
        
        
          is therefore much more forgiving during
        
        
          installation, allowing less experienced
        
        
          installers to decrease the applied torque
        
        
          before shaft damage may occur.
        
        
          
            2.3.3 Brackets
          
        
        
          A load transfer device (bracket) is used as a
        
        
          mechanism to transfer the structural load to the
        
        
          pile shaft. In
        
        
          new construction
        
        
          applications,
        
        
          a bracket; i.e., cap plate or T-cap, is welded or
        
        
          bolted to the top of the pile and then cast into
        
        
          the structural concrete, into the grade beam or
        
        
          pile cap. New construction brackets often consist
        
        
          of round shaft sleeve material with a flat plate
        
        
          welded to the top
        
        
          (Figures 2.3.3.a1 and 2.3.3.a2)
        
        
          .
        
        
          Steel reinforcing bars may also be welded to the
        
        
          sleeve or plate to further engage the concrete.
        
        
          In compression load applications, the new
        
        
          construction bracket could theoretically be set
        
        
          on top of the pile without welding or bolting.
        
        
          Figure 2.3.3.a1
        
        
          Rendering of new construction
        
        
          helical piles cast into a structural grade beam
        
        
          Figure 2.3.3.a2
        
        
          Schematic of new construction bracket