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          p 13
        
        
          
            Chapter 2
          
        
        
          Helical Foundation Systems
        
        
          
            CHAPTER 2
          
        
        
          HELICAL FOUNDATION SYSTEMS
        
        
          
            2.3.2.2 Round vs. Square
          
        
        
          Solid square shaft helical piles have been used
        
        
          successfully for decades in tension applications;
        
        
          i.e., as anchors, tiebacks and soil nails, and
        
        
          have proven to be a suitable and reliable support
        
        
          alternative for such projects. Not surprisingly,
        
        
          some manufacturers then adapted the use of
        
        
          square shaft helical products to be installed
        
        
          vertically for the support of compression loads.
        
        
          There is much discussion amongst design
        
        
          professionals and even professionals within
        
        
          the helical pile industry about appropriate
        
        
          applications for square and round shaft products.
        
        
          With just a little understanding of the design and
        
        
          manufacturing of these two systems, it quickly
        
        
          becomes apparent for what applications the
        
        
          products are better suited.
        
        
          Square shaft helical piles have traditionally
        
        
          been used in tension applications whereas
        
        
          hollow round shaft piles have been used in
        
        
          both tension and compression. In general,
        
        
          FSI believes that hollow round shafts are
        
        
          better suited for compression whereas solid
        
        
          square shaft may provide some advantages
        
        
          in certain tension applications. That said,
        
        
          project parameters and site-specific soil
        
        
          conditions vary, which may push the merits
        
        
          and advantages of one system over the other,
        
        
          and the design professional should select the
        
        
          product best suited for the project. Please
        
        
          contact the FSI Engineering Department with
        
        
          any questions regarding product selection.
        
        
          Hollow round shaft helical piles are particularly
        
        
          suited to compression loading applications and
        
        
          offer the following advantages over comparably-
        
        
          sized square shaft piles.
        
        
          • Round shaft helical piles, excluding those
        
        
          with upset couplers, generally have more rigid
        
        
          coupling connections. Square shaft helical
        
        
          piles typically have a socket and pin coupling
        
        
          which increases variances from straightness,
        
        
          introduces eccentricity to the system, and
        
        
          increases buckling potential. Refer back to
        
        
          Figure 2.3.2.1.j
        
        
          . Square shaft piles may be
        
        
          considered for some light compression load
        
        
          applications in soil profiles that offer sufficient
        
        
          lateral support for these loads; e.g., Standard
        
        
          Penetration Test (SPT) blow count values ≥
        
        
          10 blows/foot (ASTM D1586).
        
        
          • As stated in the Coupler Detail section, The
        
        
          FSI round shaft helical piles are designed so
        
        
          the pile shafts are in direct contact within the
        
        
          coupling connections
        
        
          (Figure 2.3.2.1.g)
        
        
          . The
        
        
          load path for round shaft piles in compression
        
        
          is then directly through the shafts without
        
        
          having to pass through the welds or bolts
        
        
          at each coupling. Shaft to shaft contact
        
        
          is more difficult to achieve within forged,
        
        
          upset couplers. For square shaft piles, both
        
        
          compression and tension loads are then
        
        
          transferred through the one or two coupling
        
        
          bolts in double shear.
        
        
          • The area of steel for a round shaft is located
        
        
          outward from the centroid, thereby providing
        
        
          a greater structural section modulus and a
        
        
          higher moment of inertia. In layman’s terms,
        
        
          a round shaft pile is more resistant to bending
        
        
          (Figure 2.3.2.2.a)
        
        
          . This is an important
        
        
          consideration for piles with unsupported
        
        
          lengths, piles penetrating loose or soft soils,
        
        
          or for piles that are eccentrically loaded such
        
        
          as in a retrofit application.
        
        
          • Round shaft typically has a higher installation
        
        
          torque rating than a comparably-sized square
        
        
          shaft. For certain product comparisons, this
        
        
          results in higher pile capacities.
        
        
          Figure 2.3.2.2.a
        
        
          Section comparison between 2.875”
        
        
          diameter, 0.276” wall round shaft and 1.5” square shaft